May 9, 2024by fineagles
In the world of construction, safety is crucial. Safety and accuracy are key in the dynamic construction field. In our pursuit to redefine the way constructions were done, at Fineagles we have combined advanced machines with very strict security measures. This commitment to excellence can be seen in every aspect of our operations from meticulous brand selection to the use of sophisticated technologies. This exhaustive exploration will delve into our panel assembly line’s intricate workings by describing its major components, list of brands, technological specifications and precautions that underpin our success.
Table of Contents
- About Safety In Construction
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- Key Parts and Brand List
- Roll Forming Zone: Technical Specifications
- Panel & PU Foaming Machine: Advanced Features
- Manufacturing facility and also Production Conditions
- Electric Requirement
- Roll Forming (Profiling) Line: Highlights
- Corona Device for PIR Panels
- Safety And Security Protocols and also Monitoring Systems
- Verdict: Leading the Way in Construction Technology
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Overview
In the Sandwich Panel Production lines manufacturing industry, Fineagles is at the front of the pack when it comes to technology. The company’s focus is on producing high-quality panels for various uses, such as roofing or insulated walls in cold storage facilities. Our ultra-modern plants are fitted with updated equipment and manned by skilled professionals who strive for excellence in every project they undertake.
Key Parts and Brand List
Our Production lines are fitted with updated equipment and manned by skilled professionals who strive for excellence in every project they undertake:
- Electric Panels, electromechanical elements, inverters, contactors fuses and … along with PLC control systems from Siemens (Germany).
- Pentane safety control systems as well as sensing units from Drager (Germany).
- Touch screen displays from Siemens (Germany).
- Metering pumps from Bosch Rexroth (Germany) for PU metering pumps together with Hydra-Cell (UK) for other catalysts metering pumps.
- Our Hiigh-tech static mixers from Fluitec.(Switzerland).
- Material Mass-Flow meters from Endress + Hauser (Germay)
- Equipment reducers from Motovario (Italy)
Roll Forming Zone: Technical Specifications
The roll creating area is a vital part of our manufacturing procedure where basic materials are changed right into panels with a collection of accuracy procedures. Trick technological specs consist of:
- Coil thickness varying from 0.3 mm to 0.7 mm for both sides.
- Coil size flexible to fulfill consumer demands with an optimum size of 1,060 to 1,220mm.
- Coil weight ability of approximately 10 tons.
- Line speed rate up to 15m/minutes.
- Electric source of power of 380v or 440v 50Hz or 60hz depending on the customer’s country.
Panel & PU Foaming Machine: Advanced Features
Our panel as well as PU foaming equipment is developed to create high-grade panels with accuracy and also effectiveness. Trick attributes consist of:
- Panel kinds consist of roof and wall panels.
- Panel size varying from 2,000 mm to 14,000 mm as well as dealt with size of 1,000 mm.
- Panel density varying from 35-45 kg/m ³.
- Panels with a thicknesses from 30mm to 200mm
- High-pressure PU systems with 5 or more components metering units.
Manufacturing facility and also Production Conditions
Our manufacturing centers are maximized to guarantee optimal effectiveness as well as quality assurance. Secret problems consist of:
- Minimum manufacturing facility dimension of 100m(L) × 20m(W) × 7m(H) for standard procedures as well as 115m(L) × 30m(W) × 7m(H) for full-line manufacturing.
- Manufacturing rate varying from 6-12 m/min at 50mm density, with an optimum rate of 15m/min.
- Called for elevation for job of 1,250 mm plus minimal structure elevation of 7m.
- Air compressor with a minimal ability of 10Hp as well as air stress of 4-10 bar.
- Manufacturing facility temperature level preserved in between 20 ° C to 30 ° C and also loved one moisture of 60-70%.
Electric Requirement
Our electric systems are made for integrity plus safety and security. Secret demands consist of:
- Complete electrical intake varying from about 600kW to 700kW.
- Voltage choices of 380V/50Hz or 440V/50Hz with resistance degrees of ± 5%.
- Regularity resistance of 50Hz (± 1%) plus control cupboard illumination voltage of 220V or 110/220V A/C.
- PLC control from German Siemens PLC with a minimum of 7 emergency situation buttons in the total line.
Roll Forming (Profiling) Line: Highlights
The roll developing line is the heart of our procedure, where coils are changed right into panels with accuracy and also precision. Secret highlights consist of:
- Coil auto, uncoiler, upper/lower roll creating equipments for smooth procedure.
- Precision-treated rolls with difficult chrome plating for resilience as well as long life.
- Electric synchronization with dual belt conveyor for consistent panel manufacturing.
- Advanced functions such as coil auto with hydraulic devices, cantilever-type uncoiler, pinch roll, shearing device shield movie finishing tool, as well as grooving rolls.
Corona Device for PIR Panels
High-frequency corona therapy is important for PIR panels to make sure solid bond in between the coil plus PU foam. Trick functions of our corona gadget consist of:
- Electrode functioning temperature level listed below 50 ° C.
- Key control as well as running panel with precaution.
- High voltage discharge silicon roller as well as earth silicon roller for efficient therapy.
- Safety and security stopper as well as air cyndrical tube for exact control.
Safety And Security Protocols and also Monitoring Systems
At Fineagles safety and security is our leading concern. We utilize innovative security methods plus surveillance systems to make certain the health of our workers coupled with the honesty of our procedures. Secret safety and security actions consist of:
- Pentane control systems with alarm systems, sensing units, as well as suction systems.
- Fire discovery as well as reductions systems with automated extinguishers.
- Emergency situation quit switches along with safety and security obstacles at essential factors.
- Individual safety tools (PPE) consisting of headgears, handwear covers, shatterproof glass as well as security harnesses.
- Normal security training and also drills for all staff members.
Verdict: Leading the Way in Construction Technology
Finally, Fineagles is committed to reinventing the building and construction sector via the combination of innovative equipment and also strict safety and security procedures. Our dedication to quality, advancement, plus security establishes us apart as a leader in the area. With modern centres top-tier brand names and also a group of experienced experts we remain to press the borders of building innovation, leading the way in the direction of a brighter future for the sector.
